Services
Line design & optimization
Navvion designs and optimizes battery manufacturing lines to hit throughput, yield, and quality targets. We balance automation, buffers, and floor layout to remove bottlenecks, reduce scrap, and stabilize takt time across cell, module, and pack operations.
Takt time modeling
Bottleneck elimination
Yield improvement
Capacity scaling
Optimization scope
We tune line architecture, automation, and QA checkpoints for predictable throughput and consistent quality.
- Line balancing across upstream and downstream operations.
- Buffer sizing, WIP targets, and takt time synchronization.
- Automation strategy and manual touchpoint reduction.
- Material flow, logistics, and ergonomics optimization.
- QA checkpoint placement and defect containment strategy.
Optimization workflow
- Baseline assessment: cycle times, yields, downtime, and OEE.
- Value stream mapping and bottleneck identification.
- Takt time analysis and station load leveling.
- Automation and equipment upgrades planning.
- QA re-architecture for defect detection and containment.
- Pilot changes, validate output, and stabilize the process.
- Scale-up plan for additional lines or shifts.
Deliverables
- Line layout and station load analysis.
- Capacity model with throughput targets.
- Automation and equipment upgrade roadmap.
- Quality checkpoint plan and control strategy.
- Implementation timeline and cost model.
Optimization outcomes
- Higher yield and lower scrap rates.
- Stable takt time and improved line balance.
- Reduced downtime and faster changeovers.
- Better labor utilization and ergonomics.
- Scalable design for future capacity expansion.
Next step
Optimize your line performance.
Share your current throughput, yield targets, and pain points. We will deliver an optimization plan tailored to your line and growth roadmap.